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CDD視覺定位激光打標機

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伊爾耐德(天津)科技有限公司自成立以來,一直專注于數(shù)控刀具生產(chǎn)修磨業(yè)務。

在數(shù)控刀具生產(chǎn)方面,公司憑借自身強大的技術力量與研發(fā)能力,精心打造高品質(zhì)的數(shù)控刀具。從原材料的嚴格篩選,到生產(chǎn)工藝的精準把控,再到成品的嚴格檢驗,每一個環(huán)節(jié)都遵循高標準、嚴要求,致力于為客戶提供精度可靠的數(shù)控刀具產(chǎn)品。

在數(shù)控刀具修磨領域,公司擁有豐富的經(jīng)驗與專業(yè)的團隊,同時具備諸多技術上的創(chuàng)新點:

- 精密修磨工藝創(chuàng)新:公司采用了先進的數(shù)字化檢測技術,能夠對刀具的磨損情況進行高精度的測量和分析?;谶@些測量數(shù)據(jù),運用智能修磨算法,精確控制修磨的深度和角度,實現(xiàn)個性化、精準化的修磨方案,有效恢復刀具的切削刃性能,同時避免過度修磨導致刀具壽命縮短。

- 修磨設備的創(chuàng)新研發(fā):公司采購了一批先進的數(shù)控刀具修磨設備。這些設備具備高精度的運動控制系統(tǒng),能夠實現(xiàn)刀具在三維空間內(nèi)的精確運動和修磨,保證修磨精度達到微米級別。此外,設備還配備了智能監(jiān)控和反饋系統(tǒng),實時監(jiān)測修磨過程中的各項參數(shù),確保修磨質(zhì)量的穩(wěn)定性和一致性。

- 刀具材料適配創(chuàng)新:針對不同材質(zhì)和特性的數(shù)控刀具,公司開展了深入的材料適配研究。通過試驗和模擬分析,開發(fā)出了一系列與之匹配的修磨工藝和修磨砂輪。

- 表面處理技術創(chuàng)新:在完成刀具修磨后,公司還注重刀具的表面處理。采用先進的涂層技術在刀具表面沉積一層具有高硬度、低摩擦系數(shù)和良好耐磨性的涂層。這不僅能進一步增強刀具的切削性能,還能有效減少切削過程中的熱量產(chǎn)生和刀具磨損,延長刀具的使用壽命。

公司始終以客戶需求為導向,以高品質(zhì)的產(chǎn)品和優(yōu)質(zhì)的服務,在數(shù)控刀具生產(chǎn)修磨行業(yè)內(nèi)樹立了良好的口碑,贏得了眾多客戶的信賴與支持。

Since its establishment, IRNID (Tianjin) Technology Co., Ltd. has been focusing on the production and grinding of CNC tools.

In the production of CNC tools, the company relies on its strong technical strength and R&D capabilities to carefully create high-quality CNC tools. From the strict screening of raw materials to the precise control of production processes, to the strict inspection of finished products, every link follows high standards and strict requirements, and is committed to providing customers with CNC tool products with excellent performance and reliable precision.

In the field of CNC tool grinding, the company has rich experience and a professional team, and also has many technical innovations:

- Precision grinding process innovation: The company uses advanced digital detection technology to measure and analyze the wear of tools with high precision. Based on these measurement data, the intelligent grinding algorithm is used to accurately control the depth and angle of grinding, realize personalized and precise grinding solutions, effectively restore the cutting edge performance of the tool, and avoid excessive grinding leading to shortened tool life.

- Innovative research and development of grinding equipment: The company has purchased a batch of advanced CNC tool grinding equipment.  These devices are equipped with high-precision motion control systems, which can realize the precise movement and grinding of tools in three-dimensional space, ensuring the grinding accuracy reaches the micron level. In addition, the equipment is also equipped with an intelligent monitoring and feedback system to monitor various parameters in the grinding process in real time to ensure the stability and consistency of the grinding quality.

- Tool material adaptation innovation: The company has carried out in-depth material adaptation research for CNC tools of different materials and characteristics. Through experiments and simulation analysis, a series of matching grinding processes and grinding wheels have been developed.

- Surface treatment technology innovation: After completing the tool grinding, the company also pays attention to the surface treatment of the tool. Advanced coating technology is used to deposit a layer of coating with high hardness, low friction coefficient and good wear resistance on the surface of the tool. This can not only further enhance the cutting performance of the tool, but also effectively reduce the heat generation and tool wear during the cutting process, and extend the service life of the tool.

The company has always been customer-oriented, with high-quality products and excellent services, and has established a good reputation in the CNC tool production and grinding industry, and won the trust and support of many customers.




銑削加工、鉆削加工、車削加工、切槽加工、刀具修磨、機床附件

 

 

 

 

CCD視覺打標機特點
■0~ 360°識別打標,免定位治

■ 省時,省力,省成本,效率高

■ 500萬相機CCD自動識別多個產(chǎn)品位置,打標精準

■ 提高產(chǎn)品打標質(zhì)量,提高合格率

■ 只需加載已存文件,可立即打標

■ 簡單配置,即可實現(xiàn)自動化生產(chǎn)

■正版金橙子軟件二次開發(fā),確保穩(wěn)定性

相對于傳統(tǒng)打標機,視覺激光打標機的優(yōu)點:

傳統(tǒng)激光打標機在產(chǎn)品打標過程中,需要定制簡單或者復雜的治具來定位,會遇到如下問題

1、采用精密治具:新的產(chǎn)品需要新的精密治具,增加了費用,延長了生產(chǎn)周期。

2、采用簡單治具:人工操作打標效率偏低,稍有不慎就打偏,影響產(chǎn)品的美觀性。

傳統(tǒng)激光打標機需要實現(xiàn)自動化生產(chǎn)時,對于機械精度要求較高,制作一套復雜自動化配套線,僅僅只能適用于一種或少量幾種產(chǎn)品。對于新的產(chǎn)品則需要制作新的生產(chǎn)線,不但周期久而且十分不利于工廠的成本管理。

針對上述現(xiàn)象,西賽智能開發(fā)出視覺定位激光打標系統(tǒng),實現(xiàn)快速定位,一次打標多個產(chǎn)品,也可以進行流水線自動上料,粗略定位后再進行視覺定位打標,節(jié)省人工,提高生產(chǎn)效率,易于實現(xiàn)兼容多個產(chǎn)品的自動化生產(chǎn)流水線,為工廠節(jié)約大量成本。

CCD視覺打標機原理:

基于傳統(tǒng)打標機的基礎,先對產(chǎn)品打光,確保產(chǎn)品外形清晰,然后對產(chǎn)品進行模板制作,并保存。再采用高精度CCD相機對產(chǎn)品當前的位置進行定位,,并將實時采集到的一個或多個產(chǎn)品進行視覺定位,計算出產(chǎn)品的XY坐標及偏轉角度,產(chǎn)品位置信息通過電腦依次傳輸給打標卡,從而實現(xiàn)精準打標。視覺激光打標機所加工的產(chǎn)品外形可以是圓形、方形、非規(guī)則形狀都可以識別,這種工藝特別適合小型產(chǎn)品,可免除定位料盤、固定夾具的加工,大大節(jié)省了激光打標加工周期。同時也適合流水線產(chǎn)品移動時,進行在線激光打標加工。

 

 

 

 



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