PCD刀具修磨工作流程

PCD刀具修磨產(chǎn)品介紹

伊爾耐德（天津）科技在PCD刀具修磨方面擁有技術(shù)和豐富的經(jīng)驗(yàn)。

PCD刀具修磨的具體步驟如下：

首先，對(duì)待修磨的PCD刀具進(jìn)行初步檢查，查看刀具的外觀是否有明顯損傷，同時(shí)記錄刀具的基本信息，如型號(hào)、尺寸、使用工況等。

然后，使用專門的光學(xué)測(cè)量?jī)x器對(duì)PCD刀具進(jìn)行精確測(cè)量，獲取刀具的切削刃粗糙度、磨損量和形狀等關(guān)鍵參數(shù)，為后續(xù)修磨提供準(zhǔn)確數(shù)據(jù)。

接著，依據(jù)檢測(cè)數(shù)據(jù)分析和PCD刀具的特性，制定個(gè)性化的修磨計(jì)劃，確定磨削材料、磨削參數(shù)和修磨順序。

隨后，將PCD刀具固定在高精度的數(shù)控磨床上，使用專門的磨削設(shè)備和磨削液，按照修磨計(jì)劃對(duì)切削刃進(jìn)行精細(xì)磨削。在磨削過程中，要嚴(yán)格控制磨削力、磨削溫度等參數(shù)，以保護(hù)PCD刀具的材料性能。

最后，修磨完成后，再次使用專業(yè)測(cè)量設(shè)備對(duì)PCD刀具進(jìn)行檢測(cè)，確保切削刃的鋒利度、尺寸精度和表面光潔度等指標(biāo)達(dá)到要求，使修磨后的PCD刀具能夠在加工過程中展現(xiàn)出優(yōu)異的切削性能，顯著提高加工效率和成品質(zhì)量。

PCD tool grinding product introduction

lrnide(Tianjin) Technology has leading technology and rich experience in PCD tool grinding.

The specific steps of PCD tool grinding are as follows:

First, conduct a preliminary inspection of the PCD tool to be ground to check whether there is obvious damage to the appearance of the tool, and record the basic information of the tool, such as model, size, and working conditions.

Then, use a special optical measuring instrument to accurately measure the PCD tool to obtain key parameters such as the roughness, wear and shape of the tool's cutting edge, and provide accurate data for subsequent grinding.

Then, based on the analysis of the test data and the characteristics of the PCD tool, formulate a personalized grinding plan to determine the grinding material, grinding parameters and grinding sequence.

Subsequently, fix the PCD tool on a high-precision CNC grinder, use special grinding equipment and grinding fluid, and finely grind the cutting edge according to the grinding plan. During the grinding process, parameters such as grinding force and grinding temperature must be strictly controlled to protect the material properties of the PCD tool.

 Finally, after grinding, the PCD tool is tested again using professional measuring equipment to ensure that indicators such as cutting edge sharpness, dimensional accuracy and surface finish meet the requirements, so that the ground PCD tool can show excellent cutting performance during the processing, significantly improving processing efficiency and finished product quality.